FDM · Filaments · High performance
ULTEM™ 1010 filament
One of the most heat-resistant FDM materials; food-contact and biocompatible certified grades available.
What is ULTEM™ 1010?
ULTEM 1010 is pure polyetherimide. With its high heat and chemical resistance, steam sterilizability and food-contact / biocompatibility certified grades, it is used for composite layup tooling, medical instruments and food production tooling.
- Heat resistant
- Chemical resistant
- High strength
- Food-contact grades available
- Flame retardant
Technical data
Typical values compiled from common manufacturer datasheets; they vary by brand and grade.
| Density | ≈ 1.27 g/cm³ |
|---|---|
| Tensile strength | ≈ 81 MPa |
| Elongation at break | ≈ 3% |
| Tensile modulus | ≈ 2.8 GPa |
| Heat deflection temperature (0.45 MPa) | ≈ 216 °C |
Print settings
Recommended starting ranges; fine-tuning is needed for each machine.
| Nozzle temperature | 380 – 420 °C |
|---|---|
| Enclosure | Heated chamber (≈ 200 °C) |
| Printer | Industrial FDM |
Design guidelines for ULTEM™ 1010
General guidelines for FDM technology. All design guidelines
- Minimum wall thickness0.8 mm
- Smallest detail0.4 mm (nozzle diameter)
- Clearance for moving parts0.3 – 0.6 mm
- Text and logosEmbossed ≥ 0.6 mm, engraved ≥ 0.8 mm
- Minimum hole diameterØ 2 mm
- Unsupported overhang angle≥ 45° from horizontal; flatter surfaces need support
Applications
- Composite layup tooling
- Sterilized medical fixtures
- Food production tooling
Advantages
- Very high heat resistance
- Sterilizable
- Certified grades
Limitations
- Expensive and difficult to print
- Brittle behavior
Comparison
ULTEM™ 1010 and alternatives
| Property | ULTEM™ 1010 | ULTEM™ 9085 | PEEK | PEKK |
|---|---|---|---|---|
| Density | 1.27 g/cm³ | 1.34 g/cm³ | 1.29 g/cm³ | 1.28 g/cm³ |
| Tensile strength | 81 MPa | 69 MPa | 100 MPa | 93 MPa |
| Elongation at break | 3 % | 6 % | 40 % | 4 % |
| Modulus (stiffness) | 2.8 GPa | 2.2 GPa | 4.2 GPa | 3.3 GPa |
| Heat deflection (0.45 MPa) | 216 °C | 178 °C | 150 °C | 150 °C |
Values are averages of typical ranges; see each material page for details.
Good to know
Frequently asked questions about ULTEM™ 1010
What is ULTEM™ 1010?
ULTEM 1010 is pure polyetherimide. With its high heat and chemical resistance, steam sterilizability and food-contact / biocompatibility certified grades, it is used for composite layup tooling, medical instruments and food production tooling.
Is ULTEM™ 1010 heat resistant?
The heat deflection temperature (0.45 MPa) of ULTEM™ 1010 is about 216 °C. This is very high; suitable for demanding thermal environments.
Can ULTEM™ 1010 be used outdoors?
It usually performs well in short and medium-term outdoor use; for parts exposed to direct sunlight for long periods, UV-resistant materials such as ASA are a better fit.
Which parts are made with ULTEM™ 1010?
ULTEM™ 1010 is typically used in applications such as composite layup tooling, sterilized medical fixtures, food production tooling.
Which material can be used instead of ULTEM™ 1010?
Depending on the application, ULTEM™ 9085, PEEK, PEKK can be alternatives. You can see the differences in the comparison tables on the material pages.
Does TAİ Robotik produce with ULTEM™ 1010?
For ULTEM™ 1010, send us your part's dimensions, quantity and operating conditions; we will determine the best production route and, if needed, an equivalent alternative together.
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Tell us your needs for this material or an alternative we can produce.