3D printing glossary

3D printing terms from A to Z

74 terms; short, clear definitions with links to related guides.

3

3MF
A modern 3D printing file format that can also carry color, material and print settings.

A

ABS
Acrylonitrile butadiene styrene; a common FDM engineering plastic that resists impact and heat. Details →
Additive manufacturing
The general name for methods that build parts by adding material layer by layer; 3D printing. Details →
Anisotropy
A material showing different properties in different directions. FDM parts are weaker between layers (Z).
Annealing
Controlled heating after printing to increase crystallinity and heat resistance.
ASA
Acrylonitrile styrene acrylate; a filament resistant to UV and weather, preferred for outdoor use. Details →

B

Binder jetting
An additive manufacturing family that jets liquid binder onto powder layers and sinters the part afterwards. Details →
Bridging
A section printed horizontally in mid-air between two supported points. Details →
Brim
A thin, wide border added around the first layer of a part to reduce warping.
Build volume
The largest part size (X × Y × Z) a printer can print in one go.

C

CAD
Computer-aided design; software used to create dimensioned 3D models of parts. Details →
Castable resin
A pattern resin that burns out cleanly in a plaster mold in lost-wax casting. Details →
CNC
Computer numerical control; subtractive manufacturing that removes material from a block to make a part. Details →
Curing
Hardening photopolymer resin with light; post-curing after printing completes its properties.

D

Debinding
Removing the binder polymer from metal-filled filament or binder jetting parts. Details →
Density
Mass per unit volume (g/cm³); determines the part's weight.
DLP
Digital light processing; a resin printing method that cures a whole layer at once with a projector. Details →
DMLS / SLM
Powder bed fusion methods that melt metal powder with a laser. Details →

E

Elephant foot
The first layers squashing and bulging outward; hidden by adding a chamfer to the bottom edge.
Elongation at break
How much a material can stretch before it breaks (%); an indicator of flexibility and toughness.
Extruder
The FDM printer unit that pushes filament into the nozzle and melts it.

F

FDM / FFF
A technology that builds parts by depositing molten filament from a nozzle layer by layer. Details →
Filament
A thin thermoplastic wire wound on a spool, used in FDM printers (usually 1.75 mm). Details →
Fillet
Rounding applied to corners; reduces stress concentration and warping. Details →
Fixture / jig
A tool that holds or guides a part in production and assembly; one of the most efficient uses of 3D printing.
Flexural modulus
A material's stiffness in bending; the higher the value, the less the part flexes.

G

G-code
The machine command language that defines a printer's movements and temperatures.
Glass transition temperature (Tg)
The temperature at which an amorphous polymer changes from a hard, glassy state to a soft, rubbery one.

H

HDT (heat deflection temperature)
The temperature at which a material deflects by a set amount under a given load (0.45 or 1.8 MPa).
Heat-set insert
A threaded brass insert pressed into a plastic part with heat; gives a strong, reusable screw connection. Details →
HIP
Hot isostatic pressing; a heat treatment that closes pores in metal printed parts. Details →

I

Infill
The internal structure filling an FDM part and its ratio (%); determines strength, weight and time.
Isotropic
A material with the same properties in every direction; SLA and SLS parts are more isotropic than FDM.
Izod impact strength
The energy needed to break a notched specimen with a pendulum strike (kJ/m²).

L

Layer thickness
The height of each printed layer (µm); thinner layers give smoother surfaces but take longer.
LCD / MSLA
A resin printing method that cures a whole layer at once using an LCD screen mask. Details →
Lost-wax casting
A precision casting method where the pattern is burned out in a plaster mold and replaced with metal. Details →

M

Manifold
A closed, watertight and valid 3D model body; required for printing. Details →
MFI (melt flow index)
The amount of polymer that flows in 10 minutes at a given temperature and load (g/10 min); indicates flowability.
MJF
Multi Jet Fusion; HP's technology that jets agents onto a powder layer and fuses it with infrared heat. Details →

N

Nozzle
The heated tip that molten filament comes out of; typical diameter 0.4 mm.
Nylon (PA)
Polyamide; a tough, wear-resistant engineering plastic. PA6, PA11 and PA12 are common types. Details →

O

Overhang
A surface extending beyond the layer below; overhangs flatter than 45° from horizontal usually need support. Details →

P

PEEK
Polyether ether ketone; the top class of polymers with high temperature and chemical resistance. Details →
PEI / ULTEM
Polyetherimide; a flame-retardant high-performance polymer used in aerospace. Details →
PETG
Glycol-modified PET; a durable, easy-to-print filament resistant to water and chemicals. Details →
PLA
Polylactic acid; the plant-based, easiest to print and most economical filament. Details →
PolyJet
A technology that jets and cures photopolymer droplets; capable of full-color and multi-material printing. Details →
Powder bed fusion
An additive manufacturing family where powder layers are selectively fused by laser or heat. Details →
Prototype
The first example of a product, made to test its form, fit or function.
PVA
A water-soluble support filament. Details →

R

Resin
Light-curing liquid photopolymer used in SLA, DLP and LCD printers. Details →
Reverse engineering
Scanning an existing part to create its dimensioned digital model and reproduce it. Details →

S

SAF
Selective Absorption Fusion; fuses powder with a single absorbing fluid and infrared heat. Details →
Shore hardness
A hardness scale for flexible materials (A and D scales); 95A TPU is harder than a 30A rubber-like material. Details →
Sintering
Heating powder below its melting point so the particles fuse together.
SLA
Stereolithography; the first commercial 3D printing technology, curing liquid resin layer by layer with a laser. Details →
Slicer
Software that slices a 3D model into layers and generates G-code for the printer.
SLS
Selective laser sintering; a technology that fuses nylon powder with a laser and needs no supports. Details →
STEP
A dimensioned, editable solid model file format; ideal for engineering changes. Details →
Stiffness
A material's resistance to deformation under load; expressed by its modulus.
STL
The most common 3D printing file format, describing a surface with triangles. Details →
Stringing
Fine threads left by the nozzle while traveling in FDM.
Support structure
A temporary structure that holds overhangs and bridges during printing and is removed afterwards.

T

Tensile strength
The highest tensile stress a material can withstand before breaking (MPa).
Tolerance
The accepted deviation range of a dimension (e.g. ±0.3 mm). Details →
Topology optimization
A software method for finding the lightest geometry that carries the loads; well suited to additive manufacturing.
TPU
Thermoplastic polyurethane; a flexible, abrasion-resistant filament that stretches like rubber. Details →

U

UV resistance
A material's resistance to degradation from ultraviolet sunlight. Details →

V

Voxel
A three-dimensional pixel; in technologies such as PolyJet, color and material can be assigned per voxel.

W

Wall thickness
The thickness of a part's walls; every technology has a minimum printable limit. Details →
Warping
Corners lifting off the bed or bending as the cooling material shrinks. Details →

Z

Z-axis strength
The strength of the bond between layers in FDM parts; usually lower than XY strength.

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